Medical Device Contract Packaging Services

Packaging that protects a medical device through sterilization, shipping, and delivery – while meeting FDA requirements – is a specialized expertise. At Pro-Tech Design, that’s all we do. We offer custom and pre-validated packaging solutions for medical device customers of all sizes and specialties from our ISO 13485 certified, FDA registered facilities. Every project starts with a detailed Packaging Consult with our experienced Sales Engineers.

Packaging to Match Your Device

Every device has its own packaging requirements driven by size, materials, sterilization method, and how it reaches the point of care. Pro-Tech Design starts by understanding your device, not applying a standard template, so that we engineer a solution that balances performance, compliance, and cost to match your specific product.

Contract Packaging Services

For most medical device companies, packaging isn’t a core capability – and it doesn’t need to be. We provide full-service contract packaging and assembly, from design and validation to production, labeling, and sterilization management. Working across a broad range of devices gives us knowledge that would take years to build in-house, so you can stay focused on designing great medical devices.

Medical Device Segments Served

We provide packaging and assembly solutions across the full range of medical device segments, including Cardiovascular, Orthopedic, Neuromodulation, Diabetes, General Surgery, Wound Care, and Drug-Device Combination products. Each segment brings its own materials, sterilization, and regulatory considerations, and our breadth of experience allows us to bring proven solutions to your device, not a one-size-fits-all approach.

Packaging support for your team

We are family-owned and customer-centered, so from your first conversation, you’re working directly with people invested in your medical device, not a call center or a rotating account team. That personal approach is why our average customer relationship spans more than a decade. It starts with a Packaging Consult, where our sales engineers learn your goals directly and create a tailored packaging solution.

Our Strengths

One important decision early on in the packaging consult is whether to design fully custom packaging or to use our portfolio of pre-validated packages.

We identify cost and timing considerations and provide customers with a recommendation on how best to solve their requirements. Pre-Validated packaging has been pre-tested and qualified to meet regulatory requirements and aging studies for up to 5 years.

Often pre-validated pouches and trays can get to market more quickly and cost effectively with no sacrifice in quality.

Our team of engineers uses the latest design software to create packaging designs that blend technical and regulatory requirements with cost-effective designs.

They are experienced at developing custom packaging solutions that not only provide quality and critical sterile protection, but also take into account important production and cost elements.

Understanding the link between initial design to full-scale production is an integral part of the expertise we offer after decades of experience.

No two packaging projects look the same. That’s where breadth of experience matters. We work across many packaging formats, including pouches, trays, form-fill-seal, liquid filling, and even sewn products – shipping over 10 million products a year from our three ISO 13485 registered facilities. Whatever your device requires, our equipment and production teams are built to meet the need, from low volume to high, early stage to full scale.

Capabilities & Services

  • Pouching – 6 High-Speed Pouching Lines
  • Trays – 5 Rigid Tray Lines
  • Vacuum/Inert Packaging
  • Liquid Filling – Syringes, Vials, and Tubes
  • Chemical Compounding and QC Services
  • Custom Boxes, Foam, and Inserts
  • Cartoning/Multi-Packs
  • Heat-Sealed Carding
  • Automated Bagging
  • Shrink Wrapping
Medical device packaging in a cleanroom

Frequently Asked Questions

Find answers to frequently asked questions or contact us to start a conversation.

What services does Pro-Tech Design offer?

We specialize in a wide range of services, including:

  • Contract Packaging
  • Contract Assembly
  • Sterilization
  • Laboratory Services
  • Sewn Medical Products

You can learn more about Pro-Tech Design’s services, capabilities, and dedication to quality here.

However, if you have specific questions or need more information, you can always reach out to our team via the contact information provided on our website. Our friendly customer service will be happy to assist you and provide any additional information you need to make an informed decision.

Working with Pro-Tech Design offers numerous benefits for your medical device manufacturing needs:

  • Customized solutions: We tailor our services to meet the specific requirements of each project, ensuring that your needs are met and expectations exceeded along with fair pricing.
  • Quality assurance: Our adherence to FDA and ISO 13485 registrations and Class 10,000/ISO 7-rated cleanrooms guarantees that your products will be manufactured to the highest quality standards.
  • Expertise: With 45+ years of industry experience, our knowledgeable and dedicated team can guide you through the complexities of medical device manufacturing, from design to market launch.
  • Responsiveness: Our dedication to customer satisfaction and open communication ensures that we address your concerns promptly and efficiently.
  • Convenience: With three manufacturing facilities across the United States, we can cater to your manufacturing needs while minimizing logistical challenges.
  • Long-term partnerships: Our commitment to your success fosters lasting relationships, allowing us to grow and evolve together in the dynamic medical device industry.

As mentioned, you can always reach out to us for a quote or additional information through our website’s contact form, but you can also email us (info@protechdesign.com), or give us a call (562-207-1680). 

Our team will be happy to discuss your project requirements, address any questions you may have, and provide a comprehensive quote based on your specific needs. We look forward to assisting you and helping your medical device succeed in the market.